Production
Duration: 45 - 90 mn
44 questions
Process control and Quality

Do you have world class production quality management and process control?

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Strengths
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model_2_5_1385441018
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Detailed description
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Report

Highlights

44  Process control and Quality management best practices structured in 2 categories and 9 areas, enabling to identify strengths and improvement opportunities in a detailed and a consolidated view

Two uses are possible:
  • learn Process control and Quality management management best practices
  • evaluate your Process control and Quality management practices in relation to the best thanks to the online questionnaire functionality

Wevalgo focused model for Quality management and Process control best practices

Production Quality management and Process control model

Brief description of the best practices

Quality including:

  • Quality maturity Level - Quality organisation - Quality Assurance: 6 best practices on how the quality is organised and what are its responsibilities compared to production
  • Quality Control: 4 best practices on how the controls are defined with what criteria, if they use sampling or statistics
  • Quality Data management: 5 best practices on how the Quality key data is measured and analysed
  • Calibration procedures and test:5 best practices on how the control equipments are calibrated and what tests (Gauge R&R...) are performed to ensure reliability and reproductibility of the measures

Process Control:

  • Process Variability Reduction: 5 best practices on how to identify and reduce process variability
  • Production Bottlenecks: 6 best practices on how to identify and reduce bottlenecks as well as balance workload when unbalanced
  • Standard operating procedures: 6 best practices on how Standard operating procedures are defined and used effectively
  • SMED (Single-minute exchange of die) - changeover reduction: 7 best practices on how the changeovers or cleaning times are reduced
  • 5S: 2 best practices on how 5S is implemented

Example of usage for evaluation

Perform a detailed assessment of your production Quality and Process Control management to enable you and your team to:

  • precisely understand strengths and weaknesses through quantified data allowing internal and even external comparisons
  • define new Quality and Process Control management ways of working, trainings, or other improvement actions
  • define targeted areas to monitor closely
  • easily compare improvements and progress at different points in time

 

 

Specific analyses when used for evaluation

An assessment against best practices

  • Each question is an assessment of a practice against the best practice identified by our experts
  • The result allows immediate visualization with a score from 0 to 100, 100 being the best practice score; this regardless of the question format

    • A normative evaluation

      For each best practice, the question is very precise and the choices of answers are almost systematically standardized to facilitate evaluation and especially to avoid subjectivity

      Some evaluations use a standard derived from the CMMI, others use a specific Wevalgo standard. Depending on practice, the evaluation criteria used are, for example:

      • quality and completeness of application
      • clarity of roles and responsibilities
      • ownership by people and effective level of use
      • formalisation and level of detail

        • A synthetic and detailed structured evaluation

          • The evaluation model is structured in a 'Pyramidal' way to provide both a synthetic and detailed analysis
          • There are four levels of consolidation; individual practice (question), sub-category, category, general total


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              Wevalgo organisation model

              Wevalgo organisational modelThe evaluation defines the actionable drivers for the identified improvements enabling concret action plan definition:

              • Leadership & People: leadership capabilities, competences, social climate and values
              • Strategy & assets: organisation strategy, technology, tangible and intangible assets
              • Organisation: organisational structure, roles and responsibilities
              • Steering: decision making, actions and performance indicators management
              • Process: process, operating procedures and rules definition
              • Tools: decision making tools, process support tools, software applications
              • Implementation: effective implementation of strategy, organisation, steering, processes and tools

Key steps

The best practices are accessible directly after purchase. In case of usage to evaluate the practices the following steps apply

  1. The service manager* can directly carry out an evaluation by answering the questionnaire (optional); steps 2 to 4 are optional depending on whether he/she wishes to invite other participants to carry out the evaluation
    • If he/she wishes to invite other participants to conduct the evaluation, he/she proceeds to steps 2 to 5
    • Otherwise he/she goes directly to step 5 of viewing the results
    • He/she can still do his evaluation after the participants if he did not do it at the beginning
  2. Customisation of the service to the organisation by the service manager*
    • Service name, title and introduction for the participants invited
    • Selection of participants to the service
    • Definition of dimension to enable analysis by organisation dimension (optional)
    • Selection of anonymity option
  3. Sending of an invitation link to the selected participants
  4. Evaluations performed by selected participants, on the Wevalgo web platform
    • Participants connect to Wevalgo web site thanks to the link sent by the service manager
    • Participants answer on-line
    • The service manager can follow up the answers progress status
  5. Results available at the end of evaluations on the Wevalgo website

* The service manager is the person who purchased the service. 



Recommended participants for an evaluation

For the evaluation we recommend the following participants: 

  • Production manager or managers if different responsibilities
  • Quality manager and a few quality members
  • A few workshop managers
  • A few people outside the production function: sales or marketing, purchasing, supply chain…
  • In case of several geographical sites, a selection of each site manager and quality manager, enabling to compare the practices between the different sites.


Technical Requirements

In order to use the services, the technical environment must comply with the requirements below. 

Browser requirements
  • Chrome: 62 and above
  • Internet Explorer: 11 and above
  • Safari: 10 and above
  • Firefox: 45 and above
  • Opera: 42 and above
Other
  • desktop or laptop usage, no mobile version
  • javascript enabled
  • Firewall authorising Wevalgo website 

If you choose to use other browsers or settings other than the ones listed here, the site's pages may not display properly, and you may encounter problems that Customer Service may not be able to resolve.

These technical requirements apply to all the participants of the service.


Get instant and full access to reports as soon as evaluations are completed.

Gain multi-level analysis on several axis that can be explored in varied depths and dimensions through a user friendly results menu. A few samples of the results report are shown below

Heat map
Visualise the performance and their drivers at a glance across all categories and sub-categories
results-PRO-IFM5-1.PNG
Results by organisational dimension
Compare performance across your own, relevant and entirely customisable organisational dimensions. For example by geographical locations, departments, hierarchical levels or any other you see fit. Zoom in to breakdowns by category, subcategory and/or question
results-PRO-IFM5-2.PNG
Results by evaluator and category
You can see detailed results to better understand the causes of your organisation performance
results-PRO-IFM5-3.PNG
Wevalgo excellence model Results
Get valuable insight into areas and axes of progress thanks to our embedded Wevalgo model. Other analytical models may be incorporated, see key concepts for more information)
results-PRO-IFM5-4.png

To see a full example of report result,


We have expert consultants on hand to build their own evaluations, assist you and interpret your results. Select the Expert Review option on the purchase menu.



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