Maintenance preventive management practices assessment

Highlights

The model is structured in three categories and eight areas, each area includes 3 – 10 detailed best practices; this structure enables to identify preventive maintenance performance at a high level and holistic view and at a detailed level. It looks in depth at the preventive practices in place in the organisation compared to world class practices across multiple sites and/or others in the same industries and other industries.

The evaluation uses the Wevalgo Preventive Maintenance Model

Brief description of the questionnaire categories and areas

• Total productive maintenance: definition and communication of the principles, shared objectives, KPIs and collaboration between production and maintenance, autonomous maintenance...
• Planned maintenance: systematic schedule, operations data management and storage
• Predictive maintenance: operations triggers,  operations data management and storage, usage of mathematical models, usage of Articial Intelligence
• Reliability programme: Reliability centered maintenance, Reliability programme in place, Experience in Reliability management, Reliability programme foundations

• Equipment critical analysis: Equipment criticality list, Criticality analysis process, Quick analysis process, cross functional teams, statistics usage (FMEA, MTBF, MTTR...), Impact analysis
• Root cause analysis: historical data analysis, level of training and competences, specific roor cause analysis actions, methodologies, improvement plans, cross functional teams

• Maintenance policy definition: definition and update process, inputs, multi-site policy, definition level of content
• Maintenance policy application: knowledge of the policy, proportion of equipments with a formal policy, effective usage and update